Asset Performance Management

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Overview

Collaborit’s Asset Cost and Lifecycle Manager is an end-to-end solution providing accurate and up-to-date budget, actual, commitment, and forecast figures for the full life cycle of your equipment, all based on SAP EAM planning and execution data. This solution enables precise budgeting and reporting on maintenance costs over an asset's life cycle by compiling budgets and forecasts from SAP Maintenance Plans and reporting the associated committed and actual costs from Maintenance Orders. It allows detailed mapping of these figures to the original budget, covering variables such as labor, material, contract costs, equipment utilization, and maintenance event frequencies to produce comprehensive Life Cycle Cost (LCC) and Total Cost of Ownership (TCO) models. This significantly reduces the effort required for scenario simulations, budgets, and forecasts, facilitating proactive maintenance decisions and fund allocation adjustments.

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A true “zero-based” budgeting solution with granularity at the line item cost level
Uses a single source of data for budget/forecast determination, which is the same for work execution and the tracking of actual expenditure. No data duplication or manipulation is required to support a maintenance budget process
Is fully embedded in the SAP Digital Core (ECC6 or S/4 HANA), yet completely contained in the Collaborit namespace, with no impact on standard SAP code
Is fully S/4 HANA compliant
Coding is optimized for use on the HANA database
Is highly configurable
Includes powerful master data checks
Provides a “fit for purpose” UI with role-based transaction menus showing only role-relevant functions
Exposes all data through CDS views for consumption by any Business Intelligence (BI) solution, allowing flexible options for analytics as per customer requirements
Has been in development for the last 7 years and is continuously improved upon through collaboration with our customers
Efficiently deals with significant data volumes with matching performance
Is globally supported by a highly experienced team of solution specialists and subject matter experts

Significant reduction in complexity and effort to compile the maintenance budget
Enables collaboration between all budget owners/approvers and process coordination on one platform
Simple yet powerful master data compliance check capability ensures confidence in the source data feeding into the budget/forecast
Budget determination logic/methodology is institutionalized in a central system, as opposed to being in the heads of individuals
All budget/forecast results are underpinned by line item detail to ensure explanation/justification of all costs included
Near real-time analytics enable timely response to budget variance exceptions
Improves the credibility of the maintenance budget process and output

Overview

The Collaborit Instruction Builder Solution enables users to perform inspections through primary tasks, calculating condition results and follow-on work through secondary tasks.

Key Features

The solution is fully integrated into the SAP Digital Core.
Configurable inspection checklists (measuring points, catalog codes, free text, numeric input, Boolean or attachment results)
Rule engine supports customer-specific rules for the creation of follow-on functions
Configurable follow-on functions that include the creation of notifications, maintenance plan calls, emails, or SMS messages
Detailed result recording to track performance

Benefits

Support and improve the Condition Based Maintenance Process
Automation of follow on functions through configuration
Improved quality and consistency through Rules Engine

Overview

RCM/FMECA Workbench facilitates the process of maintenance tactics analysis, implementation, and continuous improvement. This can be done by using existing SAP Plant Maintenance Technical Object Structures and Catalogues. The creation or updating of Task Lists with the RCM/FMECA outcomes is also possible.

Collaborit's RCM/FMECA Workbench, residing within SAP, leverages existing SAP Plant Maintenance Structures for seamless implementation and change control of maintenance tactics, featuring intuitive interfaces, drag-and-drop functionality, and a central repository for all RCM/FMECA activities. It enables Reliability Engineers and Maintenance Planners to capture, plan, and trace mitigating actions linked to Task Lists, Maintenance Plans, and Maintenance Items, while offering flexible multi-dimensional risk analysis and automatic generation of functions, failures, and failure modes using SAP master data.

Key Benefits

The Collaborit RCM/FMECA Workbench integrates seamlessly within SAP, leveraging existing SAP Plant Maintenance Structures to facilitate the analysis and implementation of maintenance tactics. Reliability Engineers utilize the Strategy Cockpit during RCM/FMECA sessions to document functions, failures, failure modes, effects, and recommended mitigation actions. The Tactical Cockpit, on the other hand, enables Maintenance Planners to create and update Task Lists with these mitigating actions, ensuring the realization of the RCM/FMECA process benefits. The workbench supports planning, responsibility assignment, and traceability by linking actions to Task Lists, Maintenance Plans, Maintenance Items, and Measuring Points.

An intuitive user interface with drag-and-drop functionality enhances ease of use, utilizing existing SAP master and transactional data to streamline the RCM/FMECA process. The solution's Flexible Multi-Dimensional Risk Analysis allows for multiple risk profiles, enabling comprehensive risk evaluations. User Defined Decision Profiles guide appropriate mitigation through a custom decision tree, and the Automatic Generation of Functions, Failures & Failure Modes leverages SAP master data for efficient analysis. RCA Tools provide quick access to historic failure data, facilitating thorough analysis of failure modes.